Cdi-torque SURETEST Torque Calibration System Bedienungsanleitung

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS CHAPTER 2 The SURETEST operates directly from any AC power line between 120VAC to 220 VAC, 50–60 Hz wi

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS CHAPTER 2 CHAPTER 2 Functional Descriptions and Specifications The SURETEST is CDI’s next generation To

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS CHAPTER 2 The loader accepts all SURETEST series single transducers directly. Use a 2000-500-02 adapter

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS CHAPTER 2 FRONT PANEL Figure 2-3: SURETEST Front Panel A- Membrane Function ( F1, F2, F3, F4, F5

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS CHAPTER 2 SURETEST DISPLAY A 240 x 64 Full-featured Graphic LCD is used to provide versatile and clear

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS CHAPTER 2 The SURETEST always returns to the default menu from the measurements mode in the event there

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS CHAPTER 2 3. Select Language Selects either English, German (Deutsch), French (Francais), Spanish (Esp

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS CHAPTER 2 6. Edit Limits Sets up high torque limit preset. (->) to go Down 1 line. Sets up lo

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS CHAPTER 2 9. EDIT PARAMETERS Sets up serial protocol function. Sets delay (in ms) per character upon

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS CHAPTER 2 Rear Panel (Input/Output) Figure 2-5: SURETEST Rear Panel A- SOLENOID CONTROL (Hirose

TABLE OF CONTENTS 1 TABLE OF CONTENTS Safety Information I Introduction 1-1 Functional Description and Specifications 2-

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS CHAPTER 2 F- PRINTER PORT (DB-9P) PIN FUNCTION 2 Receive 3 Transmit 5 Ground G- OPTIONAL (DB-9P) P

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS CHAPTER 2 SURETEST Transducers SURETEST transducers provide industry standard square drives. They feat

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS CHAPTER 2 Specifications SURETEST Torque Calibration System System Accuracy ±0.25% of reading @ 25°C (

FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS CHAPTER 2 Printer Serial Output Port Default: 9600 Baud Rate. Serial Communications RS-232 (true) 300—1

SETUP AND PROGRAMMING CHAPTER 3 3-23 Manual Loader Specifications Input Torque (Hand Crank) 8 ft lb maximum (without Motorized control). Out

SETUP AND PROGRAMMING CHAPTER 3 3-24 CHAPTER 3 SETUP AND PROGRAMMING SURETEST TORQUE CALIBRATION SYSTEM SETUP Figure 3-1: SURETEST Torque Te

SETUP AND PROGRAMMING CHAPTER 3 3-25 Back panel connections A Manual Loader B Solenoid control cable C Suretest D Smart 4-in-1 transducer E

SETUP AND PROGRAMMING CHAPTER 3 3-26 SURETEST Base Unit Controls Refer to the illustration below when performing the power-up and programming p

SETUP AND PROGRAMMING CHAPTER 3 3-27 4-in-1 Transducer Installation When a 4-in-1 transducer is installed, the following is displ

SETUP AND PROGRAMMING CHAPTER 3 3-28 Programming Setup Setting up Date and Time 1. Press (Setup). 2. Scroll down to select Clock A

TABLE OF CONTENTS 2 Suretest Indicator Torque Calibration 5-11 Gravitational Effects 5-14 Correction Factors on Test Weights

SETUP AND PROGRAMMING CHAPTER 3 3-29 3. Press ‘Enter’. The display reads: 4. Press -> or <- to select Hi or Lo limit.

SETUP AND PROGRAMMING CHAPTER 3 3-30 To use the AUTO CLEAR, STORE, or SEND: 1. Press (Setup). 2. Scroll down to select Auto sett

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 4-1Clear Single Memory Location Use the procedure in this section to clear the a single memory location.

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 4-1CHAPTER 4 SURETEST TORQUE CALIBRATION SYSTEM SETUP This chapter contains information on how to test

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 4-1 Dial and Bending Beam Torque Wrenches and Screwdrivers Be sure the SURETEST transducer is capable of

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 4-1Adjustable or Preset “Click” Wrenches and Screwdrivers Be sure the SURETEST transducer is capable of h

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 4-1 Testing Power Tools The dynamic torque characteristic of a power tool and the static torque applied w

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 4-1 Figure 4-1: Power Tool Test Setup A – Power Tool B – Joint Rate Simulator C – Transducer

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 4-113. While holding the power tool drive perfectly in-line with the transducer drive, reinstall the tool

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 4-1Displaying Statistical Analysis The SURETEST Base Unit accumulates torque measurements in a data list.

TABLE OF CONTENTS 3 Using this Manual This manual contains instructions for use and setup of the Suretest Torque Calibration System. A tabl

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 4-1 Printing Statistical Analysis 1. Press Data , then Press Format. 2. Press SEND to display t

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 4-1 ** R E S U L T ** Data : 0010 Max : 254.89 in-lb Min : 251.49 in-lb Range : 3.4039 in-lb Mean :

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 4-1 Displaying or Downloading Data List Torque measurements stored in the data list also include a date a

CALIBRATION CHAPTER 5 5-42 How to Use Analog Output (Rear Panel BNC Connector) Analog Output on the SURETEST provides a real time voltag

CALIBRATION CHAPTER 5 5-43 Annual calibration is recommended. Calibration by the user is recorded in memory and voids factory certificati

CALIBRATION CHAPTER 5 5-44 Torque Under 250 ft lb Mount the calibration block at the center of the stand with two 1/2-13 socket head cap s

CALIBRATION CHAPTER 5 5-45 WARNING Always position the 40" arm over the front of the stand as shown. Never extend the test arm behin

CALIBRATION CHAPTER 5 5-46 The 4-in-1 transducer may also be mounted to the calibration stand, shown in Figure 5-2, using the standoff fix

CALIBRATION CHAPTER 5 5-47 Suggested Transducer Calibration Check Points, Bars, Hangers and Weights (Sheet 1 of 2) Part Bar Hanger

CALIBRATION CHAPTER 5 5-48 Suggested Transducer Calibration Check Points, Bars, Hangers and Weights (Sheet 2 of 2) Part Bar Hanger

4 DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury to the operator or to bystanders.

CALIBRATION CHAPTER 5 5-49 Torque Calibrations SURETEST New Transducer Calibration Improper calibration can result in torque measureme

CALIBRATION CHAPTER 5 5-50 6. Enter the following code into the display using the Cursor Keys: 5222 ( Left / Right to select

CALIBRATION CHAPTER 5 5-51 Press F2 key and select the desired torque unit. 10. Using the Up and Down Cursor keys, enter the Full Sc

CALIBRATION CHAPTER 5 5-52 13. Press (Accept) to accept the calibration value (1st Cal point). Apply 20% Torque = 10 in.lb 14

CALIBRATION CHAPTER 5 5-53 22. All readings show minus sign (-). Press F1 twice to return to measurement mode. SURETEST Indicator

CALIBRATION CHAPTER 5 5-54 Use DOWN Cursor key to scroll down to Calibration Item. Press ‘ENTER’. The dis

CALIBRATION CHAPTER 5 5-55 Using a laboratory millivolt meter, measure the voltage across pins 5 and 6. Example: 08.0622 mV 7. Pr

MANUAL LOADER CHAPTER 6 6-56Gravitational Effects Correction Factors on Test Weights Weights used in torque calibration are affected by their ac

MANUAL LOADER CHAPTER 6 6-57500 -0.1543 600 -0.1852 700 -0.2160 800 -0.2469 900 -0.2777 Correction Factor for Check Point Readings

MANUAL LOADER CHAPTER 6 6-58Application The loader is a laboratory grade instrument used for testing and calibrating all torque wrenches, drivers,

5 Safety Information Important Safety Instructions This manual contains important safety and operating instructions for CDI SURETEST Torque calib

MANUAL LOADER CHAPTER 6 6-59 Functional Description This section describes major hardware components of the torque tester, including the: • Torqu

MANUAL LOADER CHAPTER 6 6-60Use the 2000-600-02 Manual Loader to test torque wrenches. Refer to Figure 6-2 for an exploded view of the Loader and

MANUAL LOADER CHAPTER 6 6-61IMPORTANT The connector on single transducer cables contains the EEPROM calibration memory chip. Never attempt to re

MANUAL LOADER CHAPTER 6 6-62 Loader Rear Panel Controls The 2000-600-02 Manual Loader rear panel is shown in Figure 6-3. Figure 6-3: 2000-600

MANUAL LOADER CHAPTER 6 6-63 Ball Handle Adaptor Wrenches featuring a ball handle are fixtured using the ball handle reaction adaptor shown in

MANUAL LOADER CHAPTER 6 6-64 4-in-1 Transducer (Accessory) The 4-in-1 transducer is mounted to the loader using the standoff fixture and bracket

MANUAL LOADER CHAPTER 6 6-65E- 4-in-1 Adapter Bracket Holds the 4-in-1 transducer horizontal to the loader.

MANUAL LOADER CHAPTER 6 6-66 Extension Arm (Accessory) The 2000-600-02 Manual Loader accepts torque wrenches up to 80" in length. The exten

ACCESSORIES APPENDIX A A-67 Types of Loader Testing Torque Driver Testing An accessory torque screwdriver testing kit, 2000-750-02, is available

ACCESSORIES APPENDIX A A-68 Figure A-1: Roll Cabinet Drawer Arrangement

6WARNING Risk of entanglement. • When starting power tools, check for obstacles near your hand and anticipate the reaction force by gripping th

ACCESSORIES APPENDIX A A-69 SURETEST Torque Calibration System Components and Inventory Control Component Description Drawer-Cutout 2000-100-0

ACCESSORIES APPENDIX A A-70 Optional Transducers and Accessories Component Description Drawer-Cutout 2000-5-02 1/4" ext. drive 15-200 in o

ACCESSORIES APPENDIX A A-71 Component Description Drawer-Cutout 2000-550-02 Extension arm kit, for up to 80" wrenches 2000-550-108 Ar

ACCESSORIES APPENDIX A A-72 Calibration Accessories Calibration of the 2000-610-02 Indicator and SURETEST series transducers is recommended at lea

ACCESSORIES APPENDIX A A-73 Component Description Drawer-Cutout Weights 2500-310-1 0.3 oz Hook (1) 6 2500-310-2 0.5 oz Hook (1)

7 PRODUCT DESCRIPTION CDI-SURETEST MODEL 5000-ST The SURETEST is a laboratory grade instrument that provides TORQUE measurements.

CHAPTER 1 Introduction The SURETEST is a laboratory grade instrument that provides TORQUE measurements. Although designed as an independent